Graphite electrodes grades RP,HP,UHP GRAPHITE ELECTRODE are used in arc steel-smelting, refining, ferroalloy and Silicon carbide ,Calcium Carbide Furnaces.
Product Description
Graphite electrodes is made of high quality calcined petroleum coke,imported needle coke and modified coal asphalt,the grade are RP,HD(impregnation),HP, SHP and UHP graphite electrodes,the Diameter is from 75-700mm.Graphite electrode produced by our company has the advantages of low resistivity,high electrical conductivity and thermal conductivity,good oxidation resistance,good thermal shock resistance,high mechanical strength,easy to machine,etc.Graphite electrode is widely used to smelt the steel,alloy steel and other metal or nonmetal material in electric arc furnace.
Product Parameters
Graphite electrodes of EG/RP grade are used in electric arc, refining, ferroalloy and submerged-arc furnaces
Properties |
Units of measurement |
Typical values |
Diameter |
mm |
75-150 |
200-350 |
400-600 |
700 |
Bulk density |
g/cm3 |
1.61 |
1.61 |
1.61 |
1.58 |
Ash impurities |
% |
0,2 |
0,2 |
0,3 |
0,3 |
Specific electrical resistance |
µОhm•m |
8.0 |
8.0 |
8.0 |
8.5 |
Linear thermal expansion coefficient, (20-520) ºС |
10-6 •1/°С |
2.4 |
2.4 |
2.4 |
2.5 |
Flexural strength |
MPa |
11 |
11 |
9 |
8 |
Modulus of elasticity (Young's modulus) |
GPa |
9 |
7 |
7 |
7 |
Graphite electrodes of EGP/ HP grade are used in high power electric arc furnaces and ladle furnaces
Properties |
Units of measurement |
Typical values |
Diameter |
mm |
200-350 |
400-500 |
Bulk density |
g/cm3 |
1.70 |
1.70 |
Ash impurities |
% |
0.2 |
0.2 |
Specific electrical resistance |
µОhm•m |
6.5 |
6.5 |
Linear thermal expansion coefficient, (20-520) ºС |
10-6 •1/°С |
2.4 |
2.4 |
Flexural strength |
MPa |
16 |
14 |
Modulus of elasticity (Young's modulus) |
GPa |
9 |
9 |
Graphite electrodes of EGSP/ UHP grade are used in ultra high power electric arc furnaces and ladle furnaces
Properties |
Units of measurement |
Typical values |
Diameter |
mm |
350-450 |
500-650 |
Bulk density |
g/cm3 |
1.72 |
1.70 |
Ash impurities |
% |
0.2 |
0.2 |
Specific electrical resistance |
µОhm•m |
6.0 |
5.1 |
Linear thermal expansion coefficient, (20-520) ºС |
10-6 •1/°С |
2.1 |
1.3 |
Flexural strength |
MPa |
15 |
12 |
Modulus of elasticity (Young's modulus) |
GPa |
10 |
11 |
Nipples for graphite electrodes
Properties |
Units of measurement |
Typical values |
Diameter |
mm |
75-150 |
200-350 |
400-550 |
600-700 |
Bulk density |
g/cm3 |
1.68 |
1.77 |
1.80 |
1.82 |
Ash impurities |
% |
0.2 |
0.2 |
0.2 |
0.2 |
Specific electrical resistance |
µОhm•m |
5.5 |
4.5 |
4.2 |
4.0 |
Linear thermal expansion coefficient, (20-520) ºС |
10-6 •1/°С |
2.2 |
1.1 |
1.2 |
1.1 |
Flexural strength |
MPa |
16 |
17 |
22 |
23 |
Modulus of elasticity (Young's modulus) |
GPa |
- |
17 |
17 |
18 |
Note: the above values are average values and they do not constitute a specification
Sizes of graphite electrodes
Nominal
diameter, mm |
Typical diameter |
Allowable diameter, mm |
Nominal length, mm |
mm |
maximum |
maximum |
minimum |
75 |
76 |
3 |
78 |
73 |
1000/1200/1500 |
100 |
102 |
4 |
103 |
98 |
1000/1200/1500 |
125 |
130 |
5 |
132 |
127 |
1000/1200/1500 |
150 |
152 |
6 |
154 |
149 |
1200/1500/1800 |
175 |
178 |
7 |
179 |
174 |
1200/1500/1800 |
200 |
203 |
8 |
205 |
200 |
1500/1800 |
225 |
229 |
9 |
230 |
225 |
1500/1800 |
250 |
254 |
10 |
256 |
251 |
1500/1800 |
300 |
305 |
11 |
307 |
302 |
1500/1800/2100 |
350 |
356 |
12 |
357 |
352 |
1500/1800/2100 |
400 |
406 |
16 |
409 |
403 |
1500/1800/2100/2400 |
450 |
457 |
18 |
460 |
454 |
1500/1800/2100/2400 |
500 |
508 |
20 |
511 |
505 |
1500/1800/2100/2400 |
500 |
508 |
20 |
511 |
505 |
1500/1800/2100/2400/2700 |
550 |
559 |
22 |
562 |
556 |
1500/1800/2100/2400/2700 |
600 |
610 |
24 |
613 |
607 |
1500/1800/2100/2400/2700 |
650 |
662 |
26 |
663 |
659 |
1500/1800/2100/2400/2700 |
700 |
711 |
28 |
714 |
708 |
1500/1800/2100/2400/2700 |
Allowable lengths of graphite electrodes
Nominal length, mm |
Allowable normal electrode length, mm |
Allowable short electrode length, mm |
maximum |
minimum |
maximum |
minimum |
1000 |
1050 |
925 |
925 |
800 |
1200 |
1250 |
1100 |
1100 |
975 |
1500 |
1600 |
1400 |
1400 |
1225 |
1800 |
1900 |
1700 |
1700 |
1525 |
2100 |
2225 |
1975 |
1975 |
1825 |
2400 |
2525 |
2275 |
2275 |
2125 |
2700 |
2900 |
2550 |
2550 |
2400 |
Sizes of graphite nipples and electrode sockets with 4TP
Nominal electrode diameter |
Joint designation |
Nipple |
Electrode socket |
External diameter |
Effective diameter |
Length |
Effective diameter |
Depth |
Thread depth |
d1 |
d2 |
L1 |
d4 |
L2 |
L3 |
200 |
122Т4N |
122.24 |
119.08 |
177.80 |
119.08 |
94.90 |
90.90 |
225 |
139Т4N |
139.70 |
136.54 |
177.80 |
136.54 |
94.90 |
90.90 |
250 |
152Т4N |
152.40 |
149.24 |
190.50 |
149.24 |
101.30 |
97.30 |
300 |
177Т4N |
177.80 |
174.64 |
215.90 |
174.64 |
114.00 |
110.00 |
350 |
203Т4N |
203.20 |
200.04 |
254.00 |
200.04 |
133.00 |
129.00 |
350 |
203Т4L |
203.20 |
200.04 |
304.80 |
200.04 |
158.40 |
154.40 |
400 |
222Т4N |
222.25 |
219.09 |
304.80 |
219.09 |
158.40 |
154.40 |
400 |
222Т4L |
222.25 |
219.09 |
355.60 |
219.09 |
183.80 |
179.80 |
450 |
241Т4N |
241.30 |
238.14 |
304.80 |
238.14 |
158.40 |
154.40 |
450 |
241Т4L |
241.30 |
238.14 |
355.60 |
238.14 |
183.80 |
179.80 |
500 |
269Т4N |
269.88 |
266.72 |
355.60 |
266.72 |
183.80 |
179.80 |
500 |
269Т4L |
269.88 |
266.72 |
457.20 |
266.72 |
234.60 |
230.60 |
550 |
298Т4N |
298.45 |
295.29 |
355.60 |
295.29 |
183.80 |
179.80 |
550 |
298Т4L |
298.45 |
295.29 |
457.20 |
295.29 |
234.60 |
230.60 |
600 |
317Т4N |
317.50 |
314.34 |
355.60 |
314.34 |
183.80 |
179.80 |
600 |
317Т4L |
317.50 |
314.34 |
457.20 |
314.34 |
234.60 |
230.60 |
650 |
355Т4N |
355.60 |
352.44 |
457.20 |
352.44 |
234.60 |
230.60 |
650 |
355Т4L |
355.60 |
352.44 |
558.80 |
352.44 |
285.40 |
281.40 |
700 |
317Т4L |
317.50 |
314.34 |
457.20 |
314.34 |
234.60 |
230.60 |
700 |
374Т4N |
374.65 |
371.49 |
457.20 |
371.49 |
234.60 |
230.60 |
700 |
374Т4L |
374.65 |
371.49 |
558.80 |
371.49 |
285.40 |
281.40 |
Note: Nipple effective diameter d2 is equal to electrode socket effective diameter d4
Other combinations of the nominal diameter and the joint are to be agreed upon with a customer!
Sizes of graphite nipples and electrode sockets with Т3 taper thread
Nominal electrode diameter |
Joint designation |
Nipple |
Electrode socket |
External diameter |
Effective diameter |
Length |
Effective diameter |
Depth |
Thread depth |
d1 |
d2 |
L1 |
d4 |
L2 |
L3 |
225 |
139Т3N |
139.70 |
135.49 |
203.20 |
135.49 |
107.60 |
103.60 |
250 |
155Т3N |
155.57 |
151.36 |
220.00 |
151.36 |
116.00 |
112.00 |
300 |
177Т3N |
177.16 |
172.95 |
270.90 |
172.95 |
141.50 |
137.50 |
350/400 |
215Т3N |
215.90 |
211.69 |
304.80 |
211.69 |
158.40 |
154.40 |
350/400 |
215Т3L |
215.90 |
211.69 |
355.60 |
211.69 |
183.80 |
179.80 |
400/450 |
241Т3N |
241.30 |
237.09 |
338.70 |
237.09 |
175.30 |
171.30 |
400/450 |
241Т3L |
241.30 |
237.09 |
355.60 |
237.09 |
183.80 |
179.80 |
500 |
273Т3N |
273.05 |
268.84 |
355.60 |
268.84 |
183.80 |
179.80 |
500 |
273Т3L |
273.05 |
268.84 |
457.20 |
268.84 |
234.60 |
230.60 |
550 |
298Т3L |
298.45 |
294.24 |
457.20 |
294.23 |
234.60 |
230.60 |
Sizes of graphite nipples and electrode sockets with cylindrical thread 3
Nominal electrode diameter |
Joint designation |
Nipple |
Electrode socket |
Diameter d |
Length L |
External diameter d1 |
Socket depth L1 |
75 |
41С3N |
41.2 |
103.0 |
35.1 |
53.0 |
100 |
66C3N |
66.7 |
135.0 |
60.6 |
69.0 |
125 |
69C3N |
69.8 |
153.0 |
63.7 |
78.0 |
150 |
88C3N |
88.9 |
169.0 |
82.8 |
86.0 |
200 |
122C3N |
122.2 |
203.0 |
116.1 |
103.0 |
Note: Nipples from 75 mm to 200 mm in diameter are made without holes for plugs.
Recommended tightening torque when joining electrodes
Nominal electrode diameter, mm |
Tightening torque, Nm |
75 |
30 |
100 |
50 |
125 |
90 |
150 |
130 |
175 |
200 |
200 |
250 |
225 |
350 |
250 |
450 |
300 |
650 |
350 |
850 |
400 |
1100 |
450 |
1500 |
500 |
2500 |
550 |
3500 |
600 |
4000 |
650 |
5000 |
700 |
6000 |
Recommended current loads of graphite electrodes.
Nominal diameter, mm |
Allowable current density, A/cm2 |
EG |
EGP |
EGSP |
150 |
18-25 |
- |
- |
200 |
18-25 |
20-30 |
25-35 |
250 |
15-20 |
20-25 |
25-35 |
300 |
15-20 |
20-25 |
25-35 |
350 |
15-20 |
20-25 |
25-35 |
400 |
15-18 |
18-22 |
25-30 |
450 |
15-18 |
18-22 |
25-30 |
500 |
15-18 |
18-22 |
22-28 |
550 |
15-18 |
18-22 |
22-28 |
600 |
10-15 |
15-20 |
22-28 |
650 |
- |
- |
20-26 |
700 |
12 |
- |
19-25 |
Features
* Full range of carbon materials, graphite materials, refactories and water treatment materials products and solutions;
XINGSHI CARBON GROUP
Graphite electrodes and nipples |
are used for arc steel melting, refining, ferroalloy, submerged-arc furnaces and other electrical thermal equipment. |
Carbon blocks |
are used for lining the bottom, hearth and the lower part of the blast furnace shaft, as well as furnaces for electrical thermal and chemical processes.. |
Graphite blocks |
are used for the bottom of blast furnaces and lining of other types of industrial furnaces. |
Cold ramming carbon paste, solid carbon paste, soft carbon paste |
are used for filling the joints between carbon lining blocks in metallurgical and other types of industrial furnaces. |
Bottom blocks |
are used for lining the bottom of aluminium electrolytic cells. |
Side wall blocks |
are used for the side-wall lining of aluminium electrolytic cells. |
Cold-ramming bottom paste |
is used for filling the joints in the lining of aluminium electrolytic cells. |
Anode paste |
is used in continuous self-baking anodes of aluminium electrolytic cells. |
Anodes and graphite bars |
are used for manufacturing and application as anodes in magnesium electrolytic cells. |
Electrode paste |
is used for forming continuous self baking electrodes. |
Structural products made from various grades of carbon materials |
Products for various purposes as per customers' drawings, made from commercial grades of carbon materials, and from fine-grained special graphites, such as crucibles, tubes, rods, heaters, caps for thermocouples, plates, moulds, boats, containers, furnace component parts. |